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Shovel Performance Enhancing Parts
Dipper Trip Systems Upgrade
A new single DC motor dipper trip system, originally developed for the
4100XPB, is now available for shovel models 4100, 4100A 4100BOSS,4100TS, 2800XPA, 2800XPB, 2300XPA and 2300XPB. This
upgrade combines a new, single, low inertia motor, with a planetary
transmission and electric brake, providing significant improvement in line
pull and motor life. Upgrades are also available to increase the
performance of existing dual motor dipper trip systems.
Disc Brake Upgrades
Disc
brake upgrades convert clamp (drum) style brakes to faster, more efficient
disc brakes. In addition to faster set/release response times, disc brakes
require less maintenance and reduce brake drag on the drive train.
Upgrades are available for all shovel functions and are applicable to most
models.
House Air Filtration Upgrade
P&H AirScrubPro is a powerful new cartridge-based air filtration system that virtually eliminates dust down to sub-micron size before it can enter the shovel machinery house. This new system is available as a retrofit for the standard air filtration system on late-model P&H 2800XPB, 4100A, 4100XPB, 4100TS and 4100BOSS shovels.
Mine Air Systems Climate Control Units
Mine
Air Systems (MAS) offers the industry's most advanced
climate/filtration/pressurization control, with heating and cooling
sensitivity of 0.5 degrees F. Available from MAS is a complete line of
DC-powered and AC-powered models. These models will enable you to outfit
your operator's cabs and electrical rooms on your entire fleet of shovels,
draglines, drills, haul trucks, dozers, loaders, graders and utility
vehicles. The units are also applicable to non-mining applications, such
as overhead cranes, control stations, or virtually any application that
requires climate controlled quality air. Mine Air Systems unique modular
construction allows most of the models to be fully exchanged with stanby
units in under 30 minutes.
Operator's Cab Upgrades
A wide
array of operator cab upgrades is available for P&H and non-P&H
shovels. Upgrades range from window shades to complete operator's cab
assemblies. Ergonomically designed operator's seat/console assemblies,
originally designed for the 4100XPB, feature P&H ToughRider seats and
new joystick controllers to provide maximum comfort for shovel operators.
Quick Change Lagging Sleeves
Worn hoist drum grooves can severely impact wire rope life and reduce
machine availability. P&H offers quick change lagging, with all drum
rope grooves pre-machined into the lagging, and without requiring removal
of the hoist drum, which reduces downtime and expense. Once installed, the
hardened P&H quick change lagging will provide years of service, and
can then be easily replaced.
Shipper Shaft and Handle Upgrades
Shipper shaft and handle upgrades for shovel models 2300XPA and 2800XPA
extend the service life of the dipper handle while reducing machine
downtime. This upgrade implements a new, straight leg dipper handle and
new shipper shaft featuring single piece saddle blocks and a new
arrangement between the shipper shaft and crowd pinion. Additionally, for
greater rack life, the 2300XPA upgrade utilizes 2800 racking and the
2800XPA upgrade utilizes 4100 racking.
SnubRite
The
SnubRite dipper door control effectively regulates door travel and
eliminates unrestrained swinging. This patented device is self-contained
and uses a cushion of oil to dampen door travel. Two door controls are
used on each dipper. With SnubRite door controls, “banging” and “slamming”
of the dipper door is a thing of the past along with the associated impact
damage to the dipper. In addition, SnubRites require no maintenance or
adjustments between rebuilds. When it is time for rebuild, P&H's
ENCORE component exchange keeps you up and running. Rebuilds are
recommended after 10,000 to 16,000 hours of operation.
Swing Shaft Upgrade
The new swing shaft design for shovel models 4100 & 4100A provides
improved service life, while reducing downtime required for replacement.
The shaft incorporates a double-tapered roller bearing and an improved
retention system, increasing bearing life and reducing the frequency of
required adjustments. When installed with the latest design ring gear, new
shaft and pinion geometry allow for increased swing torque, reducing cycle
time.
TorqueRite Clamp
Developed to solve a variety of industrial bolt tensioning problems,
including over- or under-tightening, work or vibration loosening, thread
galling and bolt related leakage. This revolutionary three-piece nut with
an inner sleeve and an outer sleeve is applicable to a wide range of
equipment including, electric and hydraulic shovels, draglines, rotary
drills, haul trucks, dozers, conveyors, mills and crushers. The “TorqueRite”
clamp provides perfect bolting every time, regardless of bolt grade,
length, diameter or lubrication method.
Contact your local MinePro
Services Distributor for more information on Shovel Performance
Enhancing Parts.
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Shovel Core Parts
Shovel Consumables
Shovel Upgrades
Parts for Non-P&H
Shovels
Used Parts
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