4100XPC Shovel

The P&H 4100XPC, the preferred ultra-class shovel choice for high production mines, provides a nominal 108.9 metric ton (120 ton) capacity for loading of haul trucks up to 363 metric tons (400 tons) as well as in-pit crusher-conveyor systems.

  • Designed for severe-duty digging, the 4100XPC features:
    • Automatic lubrication and compressed air systems with advanced diagnostic and control
    • Temperature monitoring system for all DC motors, drum shaft bearings and shipper shaft bearings
    • Automatic boom soft setdown system (ABSS) and boom profile protection envelope to prevent excessive loading to the attachment
    • Anti-swing-in-bank system that reduces excessive side loading on handle and attachment
    • Remote hoist control pendant and hoist rope winch
    • House pressurization system that provides filtered air for cooling and dust repression
  • Rugged components include:
    • Dual hoist motors for balanced and evenly distributed load
    • DELTA drive for improved shoe-to-tumbler engagement
    • Planetary transmissions for proven long life on swing and propel
  • Technology includes:
    • Centurion electrical control system with superior performance, monitoring and data integration capabilities
    • Universal shovel interface for sending and receiving data to any mine management system
    • PreVail Remote Health Management for real-time machine health and performance management

Contact your Joy Global representative for more information on the 4100XPC shovel.

Working Ranges

Height of cut 16.8 m 55 ft. 2 in.
Radius of cut 23.9 m 78 ft. 8 in.
Dumping height* (door open) 9.5 m 31 ft. 0 in
Floor level radius 16.0 m 52 ft. 6 in.
Tail swing radius 9.8 m 32 ft. 3 in.
Operator eye level 10.1 m 33 ft. 1 in.

 * Height shown with bail-type dipper. Heights will be greater with bail-less or compact bail dippers. Actual dumping height can be greater than door clearance height 

Capacity

Nominal payload* 99.8-108.9 mt 120 st.
Nominal dipper capacity
SAE struck
SAE 2:1

52.8-61.2 m3
58.3-67.6 m3

69-82 yd3
74.4-88.4 yd3
Rated suspended load 195 mt 215 st.
Optimum truck size 218-363 mt 240-400 st.

* Payload and dipper capacity are dependent on many factors. Contact Joy Global for an analysis of your specific application.

Power Requirements

Supply voltage* 7200 or 13800V
3 Phase, 60 Hz
6000, 6600, 7200 or 11000
3 Phase, 50 Hz
Supply transformer Minimum 3750 kVA
Minimum short-circuit
VA available at shovel
30 MVA

* Voltage per customer requirements

Cable Data

Hoist (wire rope) diameter 73 mm 2.75 in.
Suspension (bridge strand) diameter 102 mm 4.00 in.
Dipper trip (wire rope) 19 mm 0.75 in.

Overall Dimensions

Width 14.4 m 47 ft. 1 in.
Length 15.0 m 49 ft. 3 in.
Height over gantry 14.7 m 48 ft. 3 in.
Width of crawler shoes 1930 mm
2210 mm
76 in.
87 in.
Width of crawlers (76") 10.5 m 34 ft. 5 in.
Length of crawlers 11.7 m 38 ft. 6 in.
Ground clearance 0.7 m 2 ft. 2 in.
Height - ground to bottom of counterweight slabs 3.6 m 11 ft. 10 in.

Ground Pressure and Weight

 

Bearing area - ground pressure  
Standard:
  Crawler bearing area
  76" shoes / 1930 mm
 34.58 m2

 53,597 in2

  Crawler ground pressure
  76" shoes / 1930 mm
 494.4 kPa  63.0 psi
Optional:
  Crawler bearing area
  87" shoes / 2210 mm
 39.58 m2  61,354 in2
  Crawler ground pressure
  87" shoes / 2210 mm
 379.9 kPa  55.1psi
 Weights - approximate*  
 Working weight (with dipper, approximate weight)  
  52" shoes / 1321 mm  1,532,235 kg  3,378,000 lbs
  70" shoes / 1778 mm  1,536,771 kg  3,388,000 lbs
Counterweight (punchings)**  204,100 kg  450,000 lbs

*All weights subject to 5% variation.
** To be furnished by the customer.

Electrical Control Systems

Electrical Drive Ratings

 50C, 2000m Drive Power
IGBT Supply Unit (ISU) 4550 kVA
Crowd Motion 1160 kVA
Hoist Motion 4640 kVA
Propel Motion 2320 kVA
Swing Motion 3480 kVA

P&H AC Fast Response Main Machinery Motors

Hoist motor (2 used) Continuous rating @690 V
peak developed power
Total 2388 kW / 3200 hp
2964 kW / 3973 hp
Swing motor (3 used) Continuous rating @690 V
peak developed power
Total 1635 kW / 2190 hp
1644 kW/ 2205 hp
Crowd motor (1 used) Continuous rating @690 V
peak developed power
Total 545 kW / 730 hp
759 kW / 1017 hp
Propel motor (2 used) Continuous rating @690 V
peak developed power
Total 1090 kW / 1460 hp
1644 kW / 2205 hp

Electrical Control

  • Centurion Supervisory Controller for direct integrated communication with motor drives
  • Profibus communications protocol for integration of all shovel subsystems
  • Enhanced graphical user interface with icon-based screens that display shovel status, troubleshooting information, and production monitoring data.
  • Digital AC drive for solid-state power for main motion motors

Dipper and Dipper Trip

  • Optima dippers
  • TripRite system with brushless DC electric motor and sealed planetary drive unit

Swing

  • Three modular P&H planetary gear cases
  • Spring-set air release disc brakes (one per motor)
  • Splash lube filtration system

Propel

  • Propel on demand, providing rapid transfer to propel mode
  • Two P&H planetary gear cases
  • P&H DELTA Drive low-tension sprocket drive system with heavy-duty cast crawler shoes
  • Spring-set air release disc brakes - one per motor

Crowd

  • Powerband V-belt drive between motor and gear case
  • First and second reduction gearing in enclosed gear case
  • Twin-leg dipper handle with torsion box and rack-and-pinion drive
  • Spring-set air release disc brake

Hoist

  • Single enclosed gear case with filtered and cooled oil
  • 68" diameter hoist drum
  • Ferrule becket system
  • Dual electric tuggers
  • Spring-set air release disc brakes - one per motor