4100C Shovel

The P&H 4100C provides a 81.7 metric ton (90 ton) nominal payload capacity specifically designed to operate in mines for high-production loading of 172 metric ton to 363 metric ton (190 ton to 400 ton) haul trucks.

  • Designed for severe-duty digging, the 4100C features:
    • Automatic lubrication and compressed air systems with advanced diagnostic and control
    • Temperature monitoring system for all DC motors, drum shaft bearings and shipper shaft bearings
    • Automatic boom soft setdown system (ABSS) and boom profile protection envelope to prevent excessive loading to the attachment
    • Anti-swing-in-bank system that reduces excessive side loading on handle and attachment
    • Remote hoist control pendant and hoist rope winch
    • House pressurization system that provides filtered air for cooling and dust repression
  • Rugged components include:
    • Dual hoist motors for balanced and evenly distributed load
    • DELTA drive for improved shoe-to-tumbler engagement
    • Planetary transmissions for proven long life on swing and propel
  • Technology includes:
    • Centurion electrical control system with superior performance, monitoring and data integration capabilities
    • Universal shovel interface for sending and receiving data to any mine management system
    • PreVail Remote Health Management for real-time machine health and performance management

Contact your Joy Global representative for more information on the 4100C shovel.

Working Ranges

Height of cut 15.8 m 55 ft. 2 in.
Radius of cut 24.7 m 78 ft. 8 in.
Dumping height* (door open) 9.1 m 31 ft. 0 in
Floor level radius 16.4 m 52 ft. 6 in.
Tail swing radius 10.2 m 32 ft. 3 in.
Operator eye level 9.8 m 33 ft. 1 in.

 * Height shown with bail-type dipper. Heights will be greater with bail-less or compact bail dippers. Actual dumping height can be greater than door clearance height 

Capacity

Nominal payload* 81.6 mt 90 st.
Nominal dipper capacity
SAE struck
SAE 2:1

45.9 m3
50.8 m3

60.0 yd3
66.4 yd3
Rated suspended load 154.2 mt 170 st.
Optimum truck size 172-363 mt 190-400 st.

* Payload and dipper capacity are dependent on many factors. Contact Joy Global for an analysis of your specific application.

Power Requirements

Supply voltage* 4160 or 7200V
3 Phase, 60 Hz
5000, 6000 or 6600
3 Phase, 50 Hz
Supply transformer Minimum 3000 kVA
Minimum short-circuit
VA available at shovel
16 MVA
Transformer  
Main transformer 2500 kVA
Auxiliaries transformer 450 kVA
Control/lighting supply winding 50 kVA

* Voltage per customer requirements

Cable Data

Hoist (wire rope) diameter 67 mm
70 mm
2.62 in.
2.75 in.
Suspension (bridge strand) diameter 102 mm 4.00 in.
Dipper trip (wire rope) 19 mm 0.75 in.

Overall Dimensions

Width 14.4 m 47 ft. 1 in.
Length 15.0 m 49 ft. 4 in.
Height over gantry 14.7 m 48 ft. 3 in.
Width of crawler shoes

1930 mm
2210 mm

76 in.
87 in.

Width of crawlers (76") 10.5 m 34 ft. 5 in.
Length of crawlers 11.7 m 38 ft. 6 in.
Ground clearance 0.7 m 2 ft. 2 in.
Height - ground to bottom of counterweight slabs 3.6 m 11 ft. 10 in.

Ground Pressure and Weight

 

Bearing area - ground pressure  
Standard:
  Crawler bearing area
  76" shoes / 1930 mm
 34.69 m2

 53,767 in2

  Crawler ground pressure
  76" shoes / 1930 mm
 351 kPa  50.98 psi
Optional:
  Crawler bearing area
  87" shoes / 2210 mm
 39.71 m2  61,549 in2
  Crawler ground pressure
  87" shoes / 2210 mm
 308 kPa  44.70 psi
 Weights - approximate*  
 Working weight (with dipper, approximate weight)  
  52" shoes / 1321 mm  1,243.000 kg  2,741,000 lbs
  70" shoes / 1778 mm  1,247,800 kg  2,751,000 lbs
Counterweight (punchings)**  195,500 kg  431,000 lbs

Electrical Control Systems

P&H Digital DC Static DC Power Conversion and Reactive Power Compensation

 50C, 2000m Hoist**/Propel Swing Crowd/Propel
Continuous Armature
Converter KW rating @600 VDC*
2x1860 kW 1860 kW 1860 kW
15 second armature
Converter current rating*
3700 amp. 3700 amp. 3700 amp.
Continuous field converter rating 150 amp. 150 amp. 150 amp.

* Rated at 600V and based on outside ambient temperature of 50C or 122F.
** Cascaded hoist converters
.

P&H Digital DC Automatic Reactive Power Compensation*

  60 Hz (7 step) 50 Hz (8 step)
Switched steps +4725 kVAR total +4500 kVAR total

* Nominal rating at rated capacitor voltage (600 VAC)

 P&H DC Fast Response Main Machinery Motors

Hoist motor (2 used) Continuous rating @600 V
peak developed power
Total 1887 kW / 2530 hp
2697 kW / 3615 hp
Swing motor (2 used) Continuous rating @550 V
peak developed power
Total 746 kW / 1000 hp
1257 kW / 1685 hp
Crowd motor (1 used) Continuous rating @550 V
peak developed power
Total 537 kW / 720 hp
547 kW / 733 hp
Propel motor (2 used) Continuous rating @550 V
peak developed power
Total 716 kW / 960 hp
1263 kW / 1693 hp

Electrical Control

  • Centurion Supervisory Controller for direct integrated communication with motor drives
  • Profibus communications protocol for integration of all shovel subsystems
  • Enhanced graphical user interface with icon-based screens that display shovel status, troubleshooting information, and production monitoring data.
  • Digital DC drive for solid-state power for main motion motors

Dipper and Dipper Trip

  • Optima dippers
  • TripRite system with brushless DC electric motor and sealed planetary drive unit

Swing

  • Two modular P&H planetary gear cases
  • Spring-set air release disc brakes (one per motor)
  • Splash lube filtration system

Propel

  • Two P&H planetary gear cases
  • P&H DELTA Drive low-tension sprocket drive system with heavy-duty cast crawler shoes
  • Spring-set air release disc brakes - one per motor

Crowd

  • Powerband V-belt drive between motor and gear case
  • First and second reduction gearing in enclosed gear case
  • Twin-leg dipper handle with torsion box and rack-and-pinion drive
  • Spring-set air release disc brake

Hoist

  • Single enclosed gear case with filtered and cooled oil
  • 65" diameter hoist drum
  • Ferrule becket system
  • Dual electric tuggers are available
  • Spring-set air release disc brakes - one per motor